Transformers & power equipment

Robotic Welding with Laser Seam Tracking on Corrugated Sheet

Laser seam tracking lets the robot follow the real, distorted seam of corrugated transformer tank sheets in real time — holding weld quality without manual touch-up.

Client
Transformer tank manufacturer
Industry
Transformers & power equipment
Corrugated sheet welded with laser seam tracking

The build

Corrugated sheet welding is one of the hardest arc applications: the seam moves as the sheet is formed and heat input distorts it further while welding.

Dadu Industries integrated a laser seam tracking sensor ahead of the torch so the robot measures the joint in real time and corrects its path continuously. The result is a consistent, repeatable fillet along the full length of the corrugation, with no operator intervention and no rework.

Delivered by Dadu Industries

  • Concept, simulation and 3D design in-house
  • Fixture and SPM manufacturing at our Bhavnagar works
  • Robot programming, integration and safety guarding
  • FAT at our works, commissioning and training at your plant

On the shop floor

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